Hanna Instruments HI510 Universal Process Controller Universal Process Contoller Hanna Instruments

Hanna Instruments HI510 Universal Process Controller

$1,394.99

The HI510 Universal Process Controller delivers advanced automation and reliable process monitoring with a rugged IP65 enclosure, intuitive status indicators, and seamless Modbus integration for remote setup and control. Designed for demanding industrial environments, it offers flexible mounting options and smart connectivity to keep your system running efficiently and accurately.

• Durable IP65 (NEMA 4X) waterproof enclosure for harsh environments

• Multi‑color LED indicators and audible alarms for instant status visibility

• Compatible with wall, pipe, and panel mounting kits (sold separately)

• Modbus‑compliant for easy integration into industrial control networks

• Supports remote monitoring through a virtual LCD interface

• Remote configuration and setup for streamlined system management

HI510 Configuration: (Required)

See All Specs

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Fast Delivery

Most items ship same day

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Manufacturer Warranty

All products are covered by manufacturer warranty

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After-Sale Support

24/7 support

What's Included

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VR Headset

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2 Touch Controllers

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Charging Cable

Power Adapter

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HI510 universal process controller angled right view

Control Modes

Versatile control options include on/off, proportional, and PID configurations. This advanced programming capability ensures precise maintenance of set points for process parameters while eliminating overshoot and minimizing chemical consumption.

Hold Function

Convenient hold capability can be activated manually or through an external digital input, effectively pausing control operations during routine maintenance procedures.

Configurable Alarm System

Comprehensive alarm features allow customization for set point deviations, temperature anomalies, or operational issues. A prominent red alarm LED provides clear visual indication from afar, while all control relays remain deactivated until the condition is resolved.

Auto-Cleaning Cycle

Programmable cleaning routines enable scheduled wash cycles that activate connected relays to operate valves, pumps, or compressed air systems, ensuring sensors stay clean for consistent and dependable measurement performance.

Relays

Robust relay configuration offers up to five electromechanical control relays plus one dedicated alarm relay for comprehensive process management.

Analog Outputs

Isolated analog control is provided through up to four galvanically isolated 4-20 mA outputs, ideal for precise regulation of dosing pumps and valves.

Digital RS485 Output

Seamless system integration via RS485 allows daisy-chaining of up to 32 controllers for centralized remote monitoring and data acquisition.

Digital Inputs

Flexible external control is enabled by two digital inputs that support functions such as hold activation, cleaning initiation, or temporary disabling of control operations.

HI510 process controller relays and outputs

Large LCD

Clear and informative display shows real-time measurements alongside status indicators for potential issues. The dedicated DIAG key provides immediate access to detailed diagnostic information.

Data Logging

Comprehensive data recording captures measurements at user-defined intervals, including relay states and calibration records. Up to 100 lots with 8600 records each can be stored and exported as CSV files via the USB Type-C port.

HI510 controller help and diagnostic button

Help Button

Context-sensitive assistance is available through the ? DIAG button, delivering clear explanations for error conditions or detailed guidance on current setup parameters.

Specification	Detail
SKU	HI510
Display	Graphic LCD, 128 x 64 pixel B/W with backlight
Digital Inputs	2 independent, galvanically isolated inputs, configurable for Hold & Cleaning functions On state: 5 to 24 Vdc, low or high level active
Analog Outputs	2 or 4 independent outputs 0 - 22 mA configurable as: 0 - 20 mA 4 - 20 mA 22 mA as alarm signal
Analog Output Accuracy	±0.2% f.s.
Digital Communication	RS‑485 serial port for remote monitoring and control USB‑C port to retrieve log files and firmware upgrades
Relays	Up to 5 relays, independently configurable for process variables, Hold and Cleaning functions Electromechanical relay SPDT and SPST contact outputs 5A – 250 VAC, 5A – 30 Vdc (resistive load) Fuse protected: 5A, 250V slow blow
Alarm Relay	Electromechanical relay SPDT contact output 5A – 250 Vac, 5A – 30 Vdc (resistive load) Fuse protected: 5A, 250V slow blow fuse
Data Logging	Interval log: up to 100 files, maximum 8600 records per file; newest file overwrites oldest when full Event log: maximum 100 records
Power Supply	100 – 240 Vac ±10%, 50/60 Hz, 15 VA
Power Consumption	15 VA
Installation Category	II
Enclosure*	Single case 1/2 DIN, Type 4X IP65 ingress protection
Weight	Approximately 1.6 kg (3.5 lb.)
Dimensions	Width: 144.0 mm (5.7 in.) Height: 144.0 mm (5.7 in.) Depth: 151.3 mm (6.0 in.)
Environment	‑20 to 50°C (‑4 to 122°F), maximum 100% RH non‑condensing
Note	*For a watertight seal, tighten the four front casing screws to 13.3 lbf‑in (1.5 N‑m, max 2.0 N‑m) of torque

Shipping, Return, and Warranty Policy

At Blue Tiger Scientific, we are proud to distribute authentic Hanna Instruments products. The following policies apply to all purchases made through our store.

Shipping Policy

All orders are shipped via FedEx from Hanna Instruments' fulfillment center in Smithfield, Rhode Island.
FedEx Ground is the standard method; expedited options (2-Day, Overnight) are available for an additional cost.
Hanna Instruments only ships to residential or business addresses within the United States (no PO Boxes).
Orders placed after business hours, weekends, or holidays will ship the next business day, pending product and carrier availability.
Shipping timelines may vary depending on product availability, order size, and carrier logistics.
Blue Tiger Scientific and Hanna Instruments are not responsible for carrier delays, weather-related disruptions, or other unforeseen delivery issues once the order has shipped.

Return Policy

All return requests must be coordinated directly with Blue Tiger Scientific before a product is sent back.
Products must have a Return Merchandise Authorization (RMA) number issued by Blue Tiger Scientific before being returned.
Products must be returned in new or like-new condition, with the original packaging and proof of purchase (such as an invoice or packing slip).
Customers are responsible for return shipping costs unless otherwise stated.
Unauthorized returns (without an RMA) will be refused and returned at the customer's expense.
Returns are subject to inspection and approval. Products not in acceptable condition may be denied credit.
Some products, such as custom-built, special order, and hazardous materials, may not be eligible for return.

Warranty Policy

Hanna Instruments' products are covered by their Limited Warranty against defects in materials and workmanship under normal use.
All warranty claims and services are handled directly by Hanna Instruments.
Warranty periods vary by product. If unspecified, the standard warranty term is 18 months from the Hanna Instruments factory ship date.
If you experience an issue believed to be covered under warranty, please contact Hanna Instruments for guidance on how to submit your warranty request to Hanna Instruments.
Customers must follow Hanna Instruments' warranty submission process, including providing a claim number, product model and serial number, and a detailed description of the issue.
Hanna Instruments will determine whether products are repaired, replaced, or otherwise serviced under warranty.
Note: Warranty coverage does not apply to damage caused by misuse, accidents, unauthorized repairs, or improper storage and handling.

Important Notes

Some Hanna Instruments products are custom-made or built to order. Shipping will occur once the product is ready.
In the event of backorders, you may request partial shipments.
Delays beyond our control (e.g., material shortages, import delays, or carrier issues) may occasionally occur.

HI510 Universal Process Controller Instruction Manual

Download

HI5X0 Series Modbus® Module Instruction Manual